• Welcome to the new B.I.R.D. Forum. Please be sure to read the "New Member / New Registered ? Please Read" thread in the Coffee Shop. This contains some important information. To become a full member ( £5.90 a year ) simply click on your user name near the top on the right I hope you enjoy the new site ................ Jaws ( John )

Fork spring length & OE length

silverfox.xx

quocunque jeceris stabit
I have just acquired some new front fork springs.

WP pro line linear, which are 0.95Nmm, against OE which I believe are 0.82Nmm. The new WP springs are 18mm longer than standard at 250mm, OE are approx 232mm, will I need to shorten the fork tube spacers by 18mm?

Initially I was advise to go for 0.90Nmm, but according to a 1200pete post above 12stone, 0.95Nmm is better. So taking into account I'm nearly 13 stone, allowing 14 stone with bike gear on, ride 2 up sometimes, tankbag/luggage... etc.

I shall refill the forks with 10w fork oil and according to previous posts set the air gap to 125mm (quote: 1200 pete post) Up the air gap (gap between the top of the oil to the top of the fork, checked with no spring in the fork and the fork and damper rod fully compressed) to 125mm. I'm assuming that this'll be about the same as a Jaws post of 142mm with spring in?

http://www.bikersoracle.com/blackbird/forum/showthread.php?t=48822&highlight=fork+air+gap

http://www.bikersoracle.com/blackbird/forum/showthread.php?t=28056&highlight=fork+springs+rate

I have contacted the supplier, but am awaiting a reply..

EDIT 16/10/2010.. from end result:

WP 250mm long 0.95Nmm linear fork springs fitted, I left the extra 17mm as potential preload prior to cutting 17mm off the spring spacers if I felt it necessary. Absolutely fine, static sag is 34mm (Road sports bikes I believe should be between 30/35mm, about 1/3rd of full suspension travel). Handling has been much improved, greatly reduced nose dive, rear now does not come up off the ground during heavy braking, powering out of corners it doesn't drift out but holds line, bumps are considerably smoothed out, Braking hard coming into corners once the brake is released the bike immediately settles as the forks are not still returning to ride position, thereby allowing a smooth transition. Power on mid corner does not unsettle the bike. NB: 6mm rear shock spacer is also fitted.

As the forks were left in place, I sucked out the old fork oil using a piece of tube with wire wrapped around it to keep it stiff, and used a 25ml syringe heatshrink/cable tie attaching it to tube for suction, according to the amount removed most of it came out. Refilled with 10w shock oil.

It was a but awkward holding the spring spacer down (flat blade screwdriver) to allow initial fitment of the fork top nut to the damper rod, due to the 17mm preload being left on, however once started a 14mm spanner held the lock nut/fork tube spacer in place. Assembly was made a little bit more awkward as I have bar raisers fitted, but not frustratingly difficult.

Good news is that the suspension drag (fork seal/linkage) has been reduced from 15mm (OE) to 3mm (new springs) on the front. The back OE is excellent at 0mm drag.

The removed OE springs were on top length of service limit spec, with a static sag (or should I say sog) of 49mm :eek:. Currently rear OE has 55mm static sag :eek:, so that'll be the next thing to do, now the new front has made the back feel very slightly under sprung, as you would expect.
 
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Jaws

Corporal CockUp
Staff member
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So let me get this straight Clive.. You think putting a spring in will make the level go down !!!!

Mate, you are in for a real weird riding experience

Put the spring in, lift up the leg and measure the air gap ( I do this with the damper rod fully pulled up )

Oh and yes, remove 18mm from the tubes to retain the over all length
 

silverfox.xx

quocunque jeceris stabit
Cheers John.. No I said spring in level up... lol, actually from the look of the differences between yours and pete's it looks like inserting the spring raises the level 18mm ish.

Cheers for quick reply. confirmed what I thought.
 

silverfox.xx

quocunque jeceris stabit
(quote: 1200 pete post) Up the air gap (gap between the top of the oil to the top of the fork, checked with no spring in the fork and the fork and damper rod fully compressed) to 125mm.

I'm assuming that this'll be about the same as a Jaws post of 142mm with spring in?
 

Wolfie

Is a lunp
(quote: 1200 pete post) Up the air gap (gap between the top of the oil to the top of the fork, checked with no spring in the fork and the fork and damper rod fully compressed) to 125mm.

I'm assuming that this'll be about the same as a Jaws post of 142mm with spring in?

nope, spring in and the gap will be less than petes 125mm,

on one of the posts somebody measured the difference between spring in and out on their bike. the air increased/ decreased by 42mm

so johns 142 spring in would in fact be 184 on petes spring out.

and petes 125 spring out would be 83 with johns spring in

so pete said 125 spring out or 83 spring in

and john says 142 sping in or 184 spring out

a difference of 59mm either way between the 2

merry xmas.
 

Jaws

Corporal CockUp
Staff member
Moderator
Club Sponsor
Petes damper rod !!!!!!!!!!!!!!!!!!!!!! WTF is THAT !!!!!!!!!!!!
 

Wolfie

Is a lunp
aha

carb air gap is 154mm fluid 486 -+2.5cl spring out honda workshop manuwell

inj air gap is 142mm Fluid 483 -+2.5cl spring out honda workshop manuwell

john says 142 spring in damper out

pete says 83 spring in damper in

book says 142 or 154 spring out damper in

pete says 125mm spring out damper in

john says 184 spring out damper out


all above relate to past measuring of a displacement of 42mm by the spring according to a member of this site(name escapes me )
 

silverfox.xx

quocunque jeceris stabit
no hundred Pete you mean.

Surely if they are 18mm longer you will just add 18mm of preload and use the original spacers assuming you still have the correct amount of static sag. 18mm is similar to using the preload tops and winding them down.

Good thought, mine are non adjustable tops/bar raisers, however I may well try them (static sag) with the 18mm extra preload first before cutting the spacer down.
 

Jaws

Corporal CockUp
Staff member
Moderator
Club Sponsor
good grief.. this is getting funnier by the minute !!
 

Wolfie

Is a lunp
but the springs he has brought are the stronger of the top so therefore he will already have extra preload / less sag, so will need to chop off more than the 18mm to get the sag back to the levels stated unless he decides that he does in fact like the firmer front and is not to bothered about the jarring that he may experience
 

Jaws

Corporal CockUp
Staff member
Moderator
Club Sponsor
Soooooooooooooooooo...........................

Here ya go....

blackmav250.jpg


BTW, would love the info on the 'Petes dampers'
 

Wolfie

Is a lunp
Soooooooooooooooooo...........................

Here ya go....

blackmav250.jpg


BTW, would love the info on the 'Petes dampers'

petes damper was sitherflixs rising the point that pete had his damper in or out whatever it was the opposite way to your way.
 

ianrobbo1

good looking AND modest
jam em in and either go on a diet, or eat loads of chips to make up the difference whichever way they needs it!!:dunno: simples!!:-0)
 

ianrobbo1

good looking AND modest
I like the way of thinking but if they are topped out without the rider on board no amount of dieting will work but I like the way you think on this occasion.

:xm:xm:xm let the front tyre down a bit so it's softer??:dunno:
 
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