Welcome to the new B.I.R.D. Forum. Please be sure to read the "New Member / New Registered ? Please Read" thread in the Coffee Shop.
This contains some important information.
To become a full member ( £5.50 a year ) simply click on your user name near the top on the right
I hope you enjoy the new site ................ Jaws ( John )
Just buy correct size sheet of alloy,make a cardboard mockup,flatten the mockup,draw round it on the sheet of ally,use a jigsaw,file the edges,drill the relavent bolt holes,bend to shape,polish and stick it on the bike.
Remember to check for chain clearence(i.e. Chain jump etc)
Saves ya money,gives ya pride and it's better than lazing infront of the box.